How to choose a tool trolley: capacity and load rating

For a tradesman carrying a few tools from one site to another, a tub or a chest with two wheels and a capacity of about 40-60 litres is enough. For a mobile workshop with lots of tools and small parts you need a four-wheel modular system, with a stated load capacity of up to 70-100 kg and a capacity of 200 litres or more. One criterion decides it: how much the real load weighs once it is filled, and what kind of ground you have to move it over.

The types

• Wheeled tub. An open or lidded container with a handle and two wheels. It suits loose tools and medium-sized power tools. One example is the Stanley Essential wheeled tub.
• Wheeled chest and bag. Roomy, with a wide opening: choose them when you have to load bulky items and do not need shelves.
• Large-capacity toolbox. In the collection there are 190 and 240-litre models, like the Fatmax 240-litre toolbox. They are designed for people who carry a lot and are constantly on the move.
• Tower tool trolley. Stacked modules on wheels, like the Essential 3 in 1 trolley: they separate and can also be used on their own.
• Modular systems. In the PRO-Stack Fatmax line, for example, you start with a wheeled base unit and stack drawers and organisers on top. The 3 in 1 mobile workstation combines several modules in a single trolley.
• Trolleys with drawers and a work surface. Closer to a small drawer cabinet, useful in the workshop; if that is what you are looking for, also see the collection dedicated to drawer cabinets.

How to choose by job

The features to look at

Capacity (litres). In the collection it ranges from about 43 litres to over 240. For the tools of a job in a flat, 40-60 litres is enough; above 190 litres we are talking about real site containers, which are bulky even when empty.

Load capacity (kg). The values go from a few kilograms up to 100. The load capacity is what the manufacturer guarantees for the trolley, wheels included: do not confuse it with the weight you can manage to move. If you load boxes of drivers, cordless drills and spanners, the weight rises quickly: leave a margin.

Number of wheels. Two wheels tilt back and are pulled, like a suitcase: they handle steps well. Four wheels stay stable and are pushed, but they are awkward on steps.

Handle. You will find plastic, metal and two-material handles. Metal stands up better to knocks and weight; the rubberised part is more comfortable with gloves on. A telescopic handle lets you pull the trolley without stooping.

Dimensions and height. Width and depth decide whether the trolley fits through a door or into the van; heights reach about a metre on tower trolleys. Measure the narrowest door you have to go through before choosing.

Common mistakes

• Looking only at the litres and forgetting the load capacity: a huge container on small wheels gets stuck at the first threshold.
• Buying a four-wheel trolley for a site with steps and uneven ground.
• Loading everything high up: heavy tools go in the bottom module, otherwise the trolley tips over.
• Not closing the latches before moving the trolley: the modules open and the small parts spill out.
• Neglecting wheels and latches: with site dust they stiffen and need cleaning from time to time.

Frequently asked questions

Is two or four wheels better?

Two wheels if you have stairs and steps, four if you work on flat floors and want stability. For mixed work, a modular system lets you do both.

How many litres do I need?

For the kit of a single tradesman 50-90 litres is usually enough. You need more than 190 litres when you also carry power tools and bulky accessories.

Can I put the tools in loose?

Yes in a tub or a chest, but it is better to keep small parts in separate organisers, so they do not get mixed up and you find them straight away.

How do I keep it in good condition over time?

Always close the latches before moving it, pull it by the handle, guide the trolley over steps without letting it bang, and clean dust from the wheels and latches.

You will find all the models in the tool trolleys collection; if you do not know what capacity or type you need, ask the AMES technicians for a quote or some advice.