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Crimped Wire Brushes

93 products · Abrasive Sheets and Pads for Random Orbital Sanders

Crimped wire brushes are used to clean and prepare metal surfaces: they remove rust, old paint, weld scale and residue before painting, welding or finishing. Crimped wire works more gently than braided twisted wire, and is the usual choice for general-purpose cleaning.

Types of brush available

  • Wheel brushes, for bench grinders or with a shank for drills.
  • Cup brushes, for angle grinders, with steel or brass wire.
  • Conical and end brushes, for corners, welds and hard-to-reach spots.
  • Hand brushes and paint-style brushes with handle, for finishing work.

Brands included are Fervi, Pavan, Milwaukee and DeWalt.

How to choose

The first thing that matters is the fitting: a shank for the drill or a threaded bore for the angle grinder. Then the diameter, which must be compatible with the machine and its maximum speed, and the wire material: steel is more aggressive, brass is gentler and suited to surfaces that must not be damaged.

Tell us the machine on which you will fit the brush and the job to be done: AMES prepares the supply on a quotation basis.

Crimped wire brushes: how to choose the wire and the fitting
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Frequently asked questions: Crimped Wire Brushes
What is a crimped wire brush used for, and on which surfaces?

Crimped wire is used to clean and prepare metal surfaces: it removes rust, old paint, weld scale and residues before painting or welding. It is softer than twist-knot wire, which makes it the usual choice for general cleaning. It works well on steel and iron.

Circular, cup or wheel brush: which to choose for my grinder?

The circular brush, with a shank for a drill or bench grinder, cleans flat and rounded surfaces. The cup brush, for angle grinders, covers larger areas, with steel or brass wire. The cone or end brush cleans corners and welds. Choose the shape according to the point you need to reach.

Brass or steel wire for the brush: which to choose?

Brass wire is recommended for more delicate surfaces, where steel wire might scratch or leave iron residues. Crimped brass brushes, such as the Pavan curved-handle brushes, are designed for detailed cleaning. For tougher steel and stubborn rust, use steel wire.

When is a hand brush better than a power brush?

Hand brushes, with a brush or curved handle, are used for detailed cleaning where a power brush would be too aggressive or would not fit. They are useful on welds, corners, small parts and delicate surfaces. For large areas the power brush is faster, but needs care with speed.

How do I use a crimped wire brush safely on a grinder?

Wear safety glasses, a face shield and gloves, because wire can come loose. Check the brush for broken or loose wires and do not exceed the maximum speed. For a circular brush on a bench grinder the guard must stay fitted. Keep the brush in line with the workpiece and do not press hard.

On which materials are crimped wire brushes used?

Crimped wire brushes are used on steel, cast iron and iron, and on non-ferrous metals such as brass and aluminium with a suitable wire. For stainless steel, use stainless brushes. Do not use steel brushes on stainless, as they can leave iron particles on the surface.

Who uses crimped wire brushes, and for what work?

Welders, metal fabricators, painters, mechanics and restorers use them to clean welds, remove paint and scale residues, and prepare surfaces before painting. They are also used to clean mechanical parts and equipment in the workshop, where metal is worked often.

Which drill brush set is useful in the workshop?

A drill brush set, such as the 40-piece box in the catalogue, is useful for those doing different jobs. It is worth having at least one circular, one cup and one cone brush to cover the most common surfaces. A large set is handy for cleaning holes, cavities and hard-to-reach spots, but worn brushes must be replaced.